
Port Everglades is one of the busiest container ports on the US East Coast, but its Southport terminal needed a significant upgrade to keep pace with the next generation of larger vessels. The modernization program was comprehensive: extending Berth 30, designing new crane rail girders, procuring six new cranes, and upgrading the existing fleet. Liftech served as the Port's engineering partner across all phases of the effort, a relationship that began in 2014 and remains active today.
Port Everglades sits adjacent to Fort Lauderdale-Hollywood International Airport, where FAA height restrictions limit how tall port structures can be, a significant constraint when modernizing a container terminal. Fortunately, the Port secured an increase in the allowable height limit, making taller low-profile cranes feasible. Maintaining full terminal operations throughout construction of 10,000 linear feet of new crane rail girders added another layer of complexity, requiring careful design phasing and close coordination with all stakeholders. The project also navigated the disruptions of COVID-19, including manufacturing audit work in China for the new cranes.
Liftech developed the concept design for the largest 120-foot rail span low-profile cranes in the world, capable of serving 22-container wide ships with a 65-long-ton capacity under a twin-lift spreader. Liftech also developed the performance specifications that allowed crane suppliers to competitively bid and build the new cranes. The crane girder design for the new cranes from Berth 32 to Berth 30 was carefully phased to maintain terminal operations without disruption throughout construction. After the new cranes were commissioned, Liftech assisted the Port with relocating an existing crane from Berth 32 to Berth 30, and is currently providing structural, mechanical, and electrical upgrade design and construction oversight for the seven existing 100-foot rail span cranes, with completion expected in 2028.